【企业名称】：无锡派克新材料科技股份有限公司

【行业类型】：机械与设备

【服务项目】：PMC咨询项目

【项目类型】：诊断+培训+辅导+评价

【项目背景】：

无锡派克新材料科技股份有限公司一家从事特种合金高精密锻件的专业化锻造公司。公司成立于2006年，位于无锡市滨湖区胡埭工业园内，占地面积155亩，注册资金8100万元，现有职工300余人，年销售额4亿元。目前公司正处于快速发展期，为了规范员工行为，促进生产运营的规范化、标准化管理，提升产品质量，提高客户满意度，特引进PMC咨询项目。

【客户简介】：

一、公司简介 Enterprise overview

无锡派克新材料科技股份有限公司一家从事特种合金高精密锻件的专业化锻造公司。公司成立于2006年，位于无锡市滨湖区胡埭工业园内，占地面积155亩，注册资金8100万元，现有职工300余人，年销售额4亿元。

WuXi Paike New Materials Technology Co.,Ltd is a professional forging company which produces high precision forgings. The company was founded in 2006,located at Hu Dai Industrial Park, Bin Hu District,Wu Xi City,covering an area of 105,000 square meters, with registered capital 81 million RMB.There are 300 employees, and the annual sales is about 400 million RMB.

二、主要资质Master certification

公司通过了ISO9001：2008、GJB9001B：2009、AS9100D：2015质量体系认证。公司通过了ISO14001: 2004环境管理体系认证及OHSAS18001：2007职业健康安全管理体系认证，并获得了世界9大主要船级社的工厂认证及欧盟TUV认证。

We are certified by ISO9001:2008, GJB9001B:2009, AS9100D:2015, ISO14001:2004 EMS and OHSAS18001:2007, and also qualified by the main 9 world classification society for the factory certification and EU TUV.

三、设备能力 Equipment capability

公司现拥有3600T油压机、3150T快锻机等多台压力机，1.2m-10m多台精密数控辗环机，拥有锻造加热炉、热处理炉、精密车床、理化检测设备、辅助设备及特种设备共计230台。可实现外径：300-10000mm，高度：40-1600mm环形锻件生产，覆盖了目前国内所有航空发动机和燃气轮机环形件产品。公司新建成的环锻件生产线，对标国际先进设计，设备自动化程度高，按生产流程布局，设备结构紧凑，可实现低成本、高可靠、高稳定的产品要求。

We have 230 sets of equipment in total. There are a couple of preforming presses including 3600T hydraulic press, 3150T rapid forging press;A couple of precise rolling ring mills whose diameter covers 1.2m to 10m; Many of heating furnaces, heat treatment furnaces, precise rough machining lathes, physical and chemical testing equipment, auxiliary equipment and special process equipment. Products of rolling rings with outer diameter of 300-10000mm and height of 40-1600mm can be realized which can cover all the rolling rings in recent aviation engines and gas turbine in China. The newly built production line of ring forgings is up to the standard of the international advanced design. The equipment is with high degree of automation; The layout is based on the production procedures with compact equipment structure which is to realize the low cost, high reliability and high stability of products.

四、关健技术Critical technology

（1）建成了新材料工程化应用研究平台。已生产的材料覆盖了目前国内所有航空发动机和燃气轮机环形件用材料，部份合金材料的产品性能、均匀性达国内领先水平。

（1）Engineering application RD for new materials has been established. Experienced material covers all the grades in recent aviation engines and gas turbine in china. Product property and uniformity of partial high-temperature alloys have reached domestic advanced level.

（2）环件近净成形技术。可实现复杂异形截面环件的精密轧制、难变形材料环件精密轧制 、超大直径尺寸、高筒薄壁环件精密轧制，环锻件成形精度已达到3‰。

（2）Near-net Shape technology of rolling rings. This technology can realize precise rolling of complicated contour section rings, hard-deformed rings, super-large diameter rings, high cylinder and thin-wall rings. Forming precision of the ring forgings has achieved 3‰.

（3）全生产过程数值模拟技术。可对坯料成形过程温度场、应力场、成形过程的金属流动填充、模具承载的应力、成形产生的缺陷等方面进行数值模拟，优化工艺设计，缩短产品的研发周期。

（3）Simulation technology is used in the whole process of production. Temperature field, stress field, metal flow, die stress, forming defects etc in the forming process can be simulated, which can optimize the design process and shorten the product R&D(research and development) cycle.

五、主要产品Main Products

公司主营业务是各类高温合金、钛合金、铝合金、镁合金、耐热钢、不锈钢、合金钢、碳钢的环锻件、自由锻件及中小模锻件的生产制造，产品服务于航空、航天，舰舶，能源电站，风力发电，石油化工、工程机械等多个领域。

The main business of our company is manufacturing ring forgings, open-die forgings,medium and small size die forgings of super alloy, titanium alloy,aluminum alloy,magnesium alloy,heat-resistant steel, stainless steel,alloy steel,carbon steel.The product services mainly in the fields of aviation,aerospace,ship building,energy power station, wind generation,petrochemical industry and engineering machinery etc.